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Aluminum Bar: Types, Properties, and Industrial Applications
Time : 2025-03-28
Aluminum Bar: Types, Properties, and Industrial Applications

Introduction to Aluminum Bars

Aluminum bars are fundamental materials in modern manufacturing, known for their lightweight, corrosion resistance, and excellent machinability. Composed of aluminum and alloying elements like copper, magnesium, and silicon, these bars are widely used in aerospace, automotive, construction, and consumer goods industries.

aluminum bar

Classification and Properties of Aluminum Bars

Aluminum bars are categorized into 9 series based on alloy composition and primary applications:

Series

Main Alloy Elements

Key Properties

Common Grades

1000

Pure Al (≥99% Al)

High conductivity, low strength

1050, 1060

2000

Cu (3-5%)

High strength, aerospace applications

2024, 2A12

5000

Mg (3-5%)

Corrosion resistance, marine uses

5052, 5083

6000

Mg + Si

Balanced strength and weldability

6061, 6063

7000

Zn

Ultra-high strength, aerospace

7075

Such as

2024 Aluminum Bar (2A12): Contains 3.8-4.9% Cu, 1.2-1.8% Mg. T3 state offers tensile strength of 470 MPa, yield strength of 325 MPa, and hardness of 120 HB. Ideal for aircraft structures and high-stress components.


6061 Aluminum Bar: Features Mg (0.8-1.2%) and Si (0.4-0.8%). T6 state provides tensile strength ≥310 MPa, excellent weldability, and corrosion resistance for automotive and machinery parts.

Applications of Aluminum Bars

Aerospace: 2024 and 7075 bars for aircraft frames, wings, and rivets.


Automotive: 6061 bars for wheels, engine mounts, and structural parts.


Construction: 5052 bars for roofing, bridges, and decorative panels6.


Consumer Goods: 3003 bars for kitchenware and packaging (see Figure 1: Aluminum bars in architectural cladding).


Applications of Aluminum Bars


Advantages of Aluminum Bars

Lightweight: Density (2.7 g/cm³) is 1/3 of steel, reducing transportation costs.


Corrosion Resistance: Natural oxide layer protects against rust, suitable for marine environments.


Recyclability: 95% energy saving compared to primary production, supporting sustainability

Market Trends and Data (2025)

Production: China’s aluminum bar output reached 350,000 tons in March 2025, up 6.2% YoY.


Consumption: Apparent consumption of aluminum bars grew 14.1% YoY, driven by aerospace and EV demand

In Conclusion

Aluminum bars are versatile materials critical to industrial innovation. Selecting the right alloy (e.g., 2024 for strength, 6061 for cost efficiency) ensures optimal performance. With advancing production technologies and sustainability demands, aluminum bars will remain pivotal in global manufacturing.


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